AUTHORS: Shustov O.O., PhD (Technician Sciences), Associate Professor.

 

PROJECT ESSENCE

At present, the depth of a number of quarries in Kryvbas is more than 400 m. This leads to an increase in the share of transportation to 50-70% of the total cost of production, environmental pollution and a significant increase in the cost of iron ore production. It is proposed to solve the transport problem by developing of new design solutions for reloading installations of combined modes of transport, taking into account the specifics of mining equipment at great depths. The technological solution is to introduce new elements to the complex (self-propelled trucks, inclined part of the reversible loader, car stele, stacker), which allows continuous handling work in a given mode of transportation of rocks with increased labor productivity and reduced costs.

 

APPLICATION FIELD

The developed technological solution can be used at mining and processing plants. There are following potential consumers of developed design solutions in Ukraine: Metinvest (PJSC Inguletsk concentration plant, PJSC Pivnichnyi concentration plant, Tsentralnyi concentration plant), JSC Pivdennyi concentration plant, ArcelorMittal Kryvyi Rih (open mine No 3), as well as research and design organizations.

 

 

ECONOMICAL EFFECT

The introduction into production of an installation for reloading rocks from the conveyor to the railway transport will allow to obtain an annual economic effect of 190-450 million UAH, and installations for the completion of reserves under the entire railway - 100-125 million UAH annually.

 

INTELLECTUAL PROPERTY RIGHT

Patent of Ukraine for the invention No 101246 "Complex for loading the belt conveyor" dated 11.03.2013.

 

QUALITATIVE AND QUANTITATIVE INDICATORS

  • Reduction of overburden rock volumes to 8-12 million cubic meters per a year.

  • Rational use of extraction-loading and transport equipment in one line.

  • Reducing the area of ​​ledges and sides to ensure their stability.

  • Elimination of downtime of combined modes of transport up to 25-35%.

  • Reduction of working dump trucks by 20-30%.

  • Increasing the resulting angle of inclination of a non-working side.

  • Increasing the productivity of an open mine by overburden rocks and minerals to 25-40%.

  • Reduction of terms of a deposit development to 15-20 years.

  • Reduction of material and labor resources.

 

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